Battery Inspection
Unpack Battery - Inspect the battery shipping container for signs of obvious damage. Carefully inspect the container for signs
of damage due to a leaking battery. If the shipping container shows signs of leakage, the battery may be damaged. Contact the
factory for instructions to further inspect the battery inside the container, or for return instructions. Carefully open the shipping
container and remove the packing materials (do not discard).
Inspect Battery - If there are no obvious signs of damage or leakage, with the battery in the shipping container, inspect the
battery for leaks, cracks, broken wiring terminals, broken handles, and broken fill caps (Figure 2).
Clean Battery - If the inspection shows signs of a leaking battery, put on rubber gloves and remove the battery fluid from the
battery housing using a mixture of baking soda and distilled water. If cracks or other damage is noted after cleaning the battery,
contact the factory for return or disposal instructions.
Remove Battery from Shipping Container - Remove the battery from the shipping container by grasping the handles (see
Figure 2) located at each end of the battery. Lift the battery straight upwards and out of the shipping container.
Check Battery Fluid Level - After cleaning and inspection for damage, check the battery fluid level of each cell (Figure 3). If
the fluid level of any cell is not within the specified range on the fill cap, put on rubber gloves, remove the fill cap, and fill the
cell with distilled water. Install the fill cap on each cell. If battery fluid is discharged from the battery during the filling process,
put on rubber gloves and remove the battery fluid from the battery housing using a mixture of baking soda and distilled water.
Check Battery Charge Level - Ufter filling battery cells (if necessary), check the battery specific gravity using a hydrometer.
The battery specific gravity should be between 1230 and 1250. If battery specific gravity is below 1230, charge the battery
using a battery charger until the battery specific gravity is within the acceptable range.
Section 3. Installation
Main Housing Placement
Note: Once the unit has been completely installed, it is not desireable to move it.
Location selection - unlock the wheels located at the bottom of the Main Housing Chassis, and roll it to the desired location.
Ensure the area where the unit is to be placed is not in direct sunlight (surfaces may become hot). Further ensure the unit is
placed in a dry area away from sources of liquids, and that the vents on each side have at least 15 cm (6 inches) of unobstructed
clearance (Figure 4).
Lock Wheels - Lock the wheels to restrict movement during battery installation.
Battery Installation
Main Housing Chassis Rear Panel Removal - Remove the four machine screws (Figure 4) that secure the Rear Panel to the Main
Housing Chassis. Remove the Rear Panel and set it aside.
Page 4
Warning: Each battery weighs 28 kg. Two-person lift required. Failure to
comply may result in personal injury.
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